Designed & manufactured in Cape Town, South Africa
Hilux D4D DC Roof Rack
Roof Racks SKU RS 1-DC D4D-AW

Hilux D4D DC Roof Rack

Purpose-built for the Toyota Hilux D4D Double Cab, the Hilux D4D DC Roof Rack delivers heavy-duty load handling with a fixed, drill-mounted system for maximum strength. CNC-cut 3CR12 stainless steel construction, rated for real-world use and finished in black Ferrograin for durability and a clean, aggressive look.
R11 100,00 incl. VAT ● 43 in stock
Static load 270 kg
Dynamic load 150 kg
Manufacturing CNC‑bent, Laser‑cut
Made to order in about 7–10 business days. Then 1–5 business days by courier anywhere in South Africa. Estimated delivery 12–18 days.
Lifetime structural warranty. Register your rack within 30 days. Powder coating is covered for 1 year.
Lightbar not included. Brackets and mounts are sold separately; see the options below.
Build it out

Brackets made for this rack.

All accessories
The detail

Proven for real terrain, not brochure claims.

The Hilux D4D DC Roof Rack is engineered for serious utility where permanent mounting and maximum load stability are non-negotiable. Designed specifically for the Hilux platform, this system requires drilling and roof liner removal to achieve a direct, reinforced connection to the vehicle, eliminating movement, flex, and compromise under load. Built from CNC-bent, laser-cut 3CR12 stainless steel, the rack structure is tuned for strength, rigidity, and long-term durability in demanding environments. Whether you're running rooftop tents, tools, expedition gear, or worksite loads, this system is built to carry with confidence. With a 270 kg static load rating and a 150 kg dynamic load rating, it’s capable of supporting heavy setups both parked and in motion. The shorter footprint is optimized for the Double Cab configuration, maintaining balance between load capacity and vehicle handling. Finished in a black Ferrograin powder coating, the rack resists corrosion, fading, and abrasion, holding up against coastal exposure, bushveld dust, and everyday work conditions. This is a fixed-mount system designed for users who need strength over convenience. Installed once. Built to stay. ADAPT. EXPAND. EXPLORE
Load ratings
Static · vehicle parked 270 kg
Dynamic · vehicle moving 150 kg
Your vehicle's own roof load limit still applies. Plan the build around the lower of the two.
Warranty
Lifetime warranty on the structural integrity of the rack, valid for the original purchaser. Powder coating carries a 1-year warranty. Register the rack within 30 days to activate lifetime cover. Normal wear, misuse, modifications and incorrect fitment are excluded.
Fitting instructions
Download the installation manual and follow it step by step. Incorrect installation may void your warranty.
Shipping & delivery
Stock items dispatch in 2–5 business days; made-to-order items take about 7–10. Delivery is within South Africa, 1–5 business days after dispatch. Costs are calculated at checkout and tracking arrives by email.
Returns
Unused, uninstalled items in original packaging can be returned within 7 days of delivery. Made-to-order and vehicle-specific products cannot be returned unless defective.
Specification
SKU RS 1-DC D4D-AW
Make Toyota
Model Hilux
Body type Double Cab
Static load rating 270 kg
Dynamic load rating 150 kg
Manufacturing CNC‑bent, Laser‑cut

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